iFP Clean Blog

iFP Clean’s Distillation Process: Cut Costs, Save Time & Cleaner Parts

Written by iFP Clean | Oct 27, 2025 3:45:02 PM

When it comes to precision parts cleaning, consistency and efficiency are everything. That’s where iFP Clean’s vacuum parts washers stand out—thanks to their built-in continuous solvent distillation process, these machines deliver repeatable, high-quality cleaning results while slashing downtime and operational costs.

Inside the Distillation Process

iFP Clean’s system uses a closed-loop, multi-tank setup that continuously purifies the cleaning solvent. Here’s how it works:

Initial Wash (Tank 1): Parts are first cleaned with solvent from Tank 1, removing chips, oils, and residues.
Solvent/Oil Separation: The used solvent-oil mixture is sent to a boiler. Because the solvent has a lower boiling point than oil, it vaporizes first.
Condensation & Recovery: The solvent vapor passes through a condensation coil, returning to liquid form. It flows back through Tanks 3 and 2 before refilling Tank 1—ready for the next wash cycle.
Oil Disposal: The leftover oil is sent to a separator for discharge. Some users even reclaim it for reuse in their own systems.

This continuous cycle ensures the solvent remains clean and effective, eliminating cross-contamination between loads.

Why It’s Better Than Aqueous Systems

iFP’s vacuum distillation process offers several key advantages over traditional water-based (aqueous) cleaning systems:

 

Consistent Cleanliness, Every Cycle

At the core of iFP Clean’s system is a multi-tank, closed-loop distillation process that continuously purifies the cleaning solvent. Unlike aqueous systems that reuse water and soap mixtures across multiple loads, iFP’s machines ensure that every wash cycle uses freshly distilled solvent. This eliminates cross-contamination and guarantees repeatable, high-quality cleaning results—critical for precision manufacturing environments.

 

Reduced Downtime and Faster Restarts

Unlike aqueous systems that require heating and re-titrating after each refill, iFP’s system is always ready—no waiting, no interruptions.

 

Lower Operating Costs

iFP’s closed-loop design dramatically reduces the need for consumables and labor. Manufacturers benefit from:

  • No DI filters
  • No soap refills
  • No tank draining
  • No overtime scrubbing or re-titrating

This translates to lower chemical costs, reduced water usage, and minimized labor hours—all while increasing throughput.

Minimal Maintenance

Because the system continuously separates and recycles solvent, maintenance is simplified. The only regular task is topping off the solvent when levels get low—no messy tank cleanouts or downtime for system resets.

 

Efficiency That Works for You

iFP Clean’s vacuum distillation technology isn’t just a cleaning solution—it’s a manufacturing efficiency upgrade. Check out the Infographic below to learn more!

 

 

Ready to upgrade your cleaning system?